3D Printed Bone Saved This Leg: Metamaterial Implants
#shorts
Surgeons in Madrid are changing how we think about bone reconstruction. A 38-year-old man had a high-grade
#sarcoma in his tibia. After infection and severe bone loss, his options were amputation or an implant that would sacrifice the entire knee. No device on the market could save both the limb and the joint, so the hospital built one. Using aerospace-derived engineering, the team designed and 3D printed a patient-specific titanium implant built as a metamaterial. In a metamaterial, mechanical behavior comes from geometry rather than composition. Millimeter-scale titanium rods were arranged to recreate the shape and the function of the missing bone.
.
The design began with a digital twin of his healthy leg, built from radiologic imaging and loaded in simulation for walking, stair climbing, and stumbling. The internal lattice was then tuned point by point so force routes to bone that could still accept it, and fixation screws were aimed at the strongest remaining regions. Reported specifications: roughly 300 grams, with simulated load tolerance above 500 kilograms. The lattice was packed with cancellous graft so bone could grow through the metal.
.
Nearly a year later, there has been no infection and no implant-related complication. Knee alignment and motion are preserved, and he walks, often without crutches. In compromised bone, fixation and stress shielding are challenging problems. Designing an implant for load transfer, not just for shape, addresses both.
SHARE your
#medtech updates - have a great week!
.
π² SUBSCRIBE NOW for new
#surgery videos
ππ’π₯π¬ πππππ‘πππ‘π, π π | Orthopedic Surgeon Β· Franklin/Nashville, Tennessee
π
corycalendinemd.com/
π
Free joint replacement guide:
corycalendinemd.com/free-joint-replacement-guide/
π See Dr. Calendine in your Google & AI search results:
corycalendinemd.com/preferred
π Bone and Joint Institute of Tennessee Β· 3000 Edward Curd Lane, Franklin, TN 37067
π (615) 791-2630
About Dr. Cory Calendine, MD - 3000 Edward Curd Lane, Franklin, TN 37067
In the operating room, I get to perform more than 700 hip & knee replacement surgeries each year. From LIVE surgical demos to viral video highlights, together let's explore - react - discuss all things related to bone and joint health.
#orthopedicsurgeon #jointreplacement
THANK YOU for your comments, questions and suggestions. If thereβs a medical topic or question you want me to discuss, please comment below. We are building a library of orthopedic medical video content focused on your requests and responses.
π½οΈ Watch latest hip & knee surgery videos βΆοΈ
Β Β Β /Β @bonedoctor_youtubeΒ Β
πππ'π πππππππ:
TikTok βΆοΈ
www.tiktok.com/@corycalendinemd
LinkTree βΆοΈ
linktr.ee/corycalendinemd
πππππππππππ:
Opinions expressed are solely my own and do not express the views or opinions of my employer. Information in this video is not intended or implied to be a substitute for professional medical advice, diagnosis and/or treatment. All content [images, digital graphics, text, and other information] contained in this video is for general information purposes only and does not replace or substitute for a consultation with a qualified physician or health professional.